Power

Power

The van runs on 12 V. Two solar arrays on the roof charge one lithium battery under the counter, and an inverter covers the few things that need mains power. Everything reports over Bluetooth, which is what the van hub reads.

What’s in it now

  • Solar: 200 W at the back of the roof on a Victron SmartSolar MPPT 100/30, and 320 W at the front on a SmartSolar MPPT 75/15.
  • Battery: a Renogy RBT200LFP12-BT, 12 V and 200 Ah of LiFePO4 (2.56 kWh), with a Bluetooth BMS that reports each cell.
  • Monitor: a Victron SmartShunt (500 A) on the negative side, for state of charge and time left.

Where it started

My first wiring plan, from July 2019, had two 175 W panels on one charger, two 12 V batteries, a 1500 W inverter, and alternator charging through an automatic charging relay. A fuse block fed the lights, fan, fridge, water pump and 12 V outlets. The system has grown since: more solar, a lithium battery, and Victron gear that reports over Bluetooth.

The 2019 wiring diagram: two 175 W panels, MPPT charger, two batteries, 250 A main fuse, 1500 W inverter, ACR to the alternator, and a fuse block
The first wiring plan, July 2019. Not the system as it is now.

The wiring diagram

This is the system as it is now, drawn as a proper wiring diagram: every device has a reference, every wire a number, and the second sheet lists each wire’s ends and gauge, each fuse, and what the van hub reads over Bluetooth. It’s drawn with every negative on a bus on the load side of the shunt, so the shunt sees all the current.

Where I haven’t confirmed something, the sheet says so. The gauges and fuse sizes come from the 2019 plan and are marked to be checked, and four things are still open: whether the inverter is 2000 W or 1500 W, whether the alternator charges the battery through the old automatic charging relay or a DC-DC charger, which fridge it is, and the AC unit.

Wiring diagram VAN-007 sheet 1: the two solar arrays through their Victron MPPT chargers, the Renogy battery with its main fuse, switch and SmartShunt, the positive and negative bus bars, the inverter, the alternator charger, the fuse block with its branch circuits to the lights, MaxxFan, outlets, fridge, water pump and the van hub with its flow meter, and the proposed second battery in red
VAN-007 sheet 1: the 12 V system from the solar panels to every fuse. Tap or click for full size.
Wiring diagram VAN-007 sheet 2: the wire list W1 to W41 with ends, gauge, color and length, the fuse and switch list, the wireless links the van hub reads, the device list and the open items
Sheet 2: the wire list, the fuse list, and the questions still open. Tap or click for full size.

The MaxxFan’s controller has its own wiring diagram, MFB-002, on its build page. Where everything sits in the battery bay is on the van’s drawings (VAN-006).

A second battery

The next thing I’m looking at is doubling the battery. I checked three places for a second RBT200LFP12-BT in the model: the passenger cabinet, the rear garage, and the counter bay next to the first one. The best fit is in the counter bay. The new battery (522 x 240 x 219 mm, 27.3 kg) stands upright 40 mm from the old one, under the sink, whose basin leaves 498 mm clear above it. The two can share a pair of equal-length cables about 0.5 m long.

Render of the driver-side counter with its doors off: the existing battery in green and the proposed second battery in red beside it
Counter doors and bed removed. The existing battery is drawn at its size in my model.
Plan section of the counter bay with dimensions for the proposed second battery
Plan section at 250 mm up. Approximate: the cabinet sizes come from the model, so they get checked in the van first.

Solar

520 W: 200 W aft, 320 W forward, on two Victron SmartSolar MPPTs

Drawings

Wiring diagram VAN-007 (two sheets), battery bay VAN-006

Battery

Renogy RBT200LFP12-BT, 12 V 200 Ah LiFePO4

Monitoring

Victron SmartShunt 500 A, read by the van hub

Next

A second battery in the counter bay, still a study

Downloads

  • Van drawings, VAN-001 to VAN-007

    van_drawings.pdf · 826 KB · PDF, 8 sheets, 11 x 17 in

    Download